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A core process is a process that assists the operations of an organization.

A) True
B) False

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A company needs to locate three departments (X,Y,and Z) in the three areas (I,II,and III) of a new facility.They want to minimize interdepartmental transportation costs,which are expected to be $.50 per load per metre moved.An analyst has prepared the following distances and flow matrices: A company needs to locate three departments (X,Y,and Z) in the three areas (I,II,and III) of a new facility.They want to minimize interdepartmental transportation costs,which are expected to be $.50 per load per metre moved.An analyst has prepared the following distances and flow matrices:   What are total weekly costs for the least costly process layout? A) $2,800 B) $3,150 C) $3,500 D) $4,000 E) $4,500 What are total weekly costs for the least costly process layout?


A) $2,800
B) $3,150
C) $3,500
D) $4,000
E) $4,500

F) B) and C)
G) A) and B)

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The first step in process design is to decide whether to make or buy a product or service.

A) True
B) False

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Which of the following is not a reason for variations in task times?


A) Customer requirements are vague
B) Worker fatigue
C) boredom
D) Material shortages
E) defects

F) A) and E)
G) B) and C)

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The goal of line balancing is to assign equal allocations of idle time to all work stations.

A) True
B) False

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Which type of processing system tends to produce the most product variety?


A) Assembly
B) Job Shop
C) Batch
D) Continuous
E) Repetitive

F) B) and E)
G) C) and D)

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A company needs to rebalance a product layout for producing a redesigned product.They plan to use the assembly line 6 hours in order to meet projected demand of 2,160 license plates each day.The following table describes the tasks involved in the production of this product: A company needs to rebalance a product layout for producing a redesigned product.They plan to use the assembly line 6 hours in order to meet projected demand of 2,160 license plates each day.The following table describes the tasks involved in the production of this product:   For output to equal projected demand,what will be the efficiency of the assembly line that uses the minimum number of workstations? A) 0.0% B) 6.7% C) 70.0% D) 93.3% E) 100% For output to equal projected demand,what will be the efficiency of the assembly line that uses the minimum number of workstations?


A) 0.0%
B) 6.7%
C) 70.0%
D) 93.3%
E) 100%

F) B) and E)
G) C) and E)

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If a line is balanced with 90 percent efficiency,the "balance delay" would be:


A) 10 percent.
B) 90 percent.
C) 100 percent.
D) unknown,because balance delay isn't related to efficiency.
E) 90

F) All of the above
G) A) and E)

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Which of the following most closely describes how parts are arranged into part families in group technology?


A) Primarily by design characteristics
B) Primarily by manufacturing characteristics
C) By both design and manufacturing characteristics
D) Primarily by functional characteristics
E) By both design and functional characteristics

F) B) and D)
G) D) and E)

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Cellular layouts consist of a large number of computer-controlled machines that produce dissimilar parts.

A) True
B) False

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A company needs to rebalance a product layout for producing a redesigned product.They plan to use the assembly line 6 hours in order to meet projected demand of 2,160 license plates each day.The following table describes the tasks involved in the production of this product: A company needs to rebalance a product layout for producing a redesigned product.They plan to use the assembly line 6 hours in order to meet projected demand of 2,160 license plates each day.The following table describes the tasks involved in the production of this product:   For output to equal projected demand,what is the minimum number of workstations needed? A) 2 B) 2.8 C) 3 D) 4 E) 5 For output to equal projected demand,what is the minimum number of workstations needed?


A) 2
B) 2.8
C) 3
D) 4
E) 5

F) B) and C)
G) None of the above

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None of the techniques for line balancing guarantee an optimal solution.

A) True
B) False

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Which of the following is not a strategy to increase throughput at bottleneck workstations?


A) automation
B) Offline work
C) Increasing cycle time
D) floaters
E) Parallel workstations

F) C) and E)
G) C) and D)

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Which of the following is not used to avoid costly shutdowns in product layouts?


A) Preventive maintenance
B) Inventories of spare parts
C) Having repair personnel available
D) Having idle stand-by plants activated during shutdowns
E) Inspection and replacement of worn parts.

F) A) and B)
G) C) and D)

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Which of the following is not generally considered to be a kind of automation?


A) Fixed automation
B) Programmable automation
C) Flexible automation
D) Manual automation
E) Flexible manufacturing system

F) B) and C)
G) A) and D)

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"CIM" stands for which of the following?


A) Customer-integrated manufacturing
B) Consumer-information manufacturing
C) Computer-integrated manufacturing
D) Computer-integrated monitoring
E) Constantly-integrated manufacturing

F) B) and C)
G) D) and E)

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Given the following line balance data: Given the following line balance data:    For eight hours of operating time per day and a desired output rate of 960 units per day,what is the percentage of idle time for the balance which uses the minimum number of stations? For eight hours of operating time per day and a desired output rate of 960 units per day,what is the percentage of idle time for the balance which uses the minimum number of stations?

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The process flow diagram for services is called a service blueprint.

A) True
B) False

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The theoretical minimum number of workstations for a production line is a function of the sum of task times and the cycle time.

A) True
B) False

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The maker of the world-famous Widget needs to design a product layout for a new product,the amazing "Thatsit".The company plans to use this new production line eight hours a day in order to meet projected demand of 1,440 units per day.The following table describes the tasks involved in the production of a "Thatsit". The maker of the world-famous Widget needs to design a product layout for a new product,the amazing  Thatsit .The company plans to use this new production line eight hours a day in order to meet projected demand of 1,440 units per day.The following table describes the tasks involved in the production of a  Thatsit .   For output to equal projected demand,what is the theoretical minimum number of workstations needed? A) 6 B) 4.5 C) 3 D) 2.7 E) 2 For output to equal projected demand,what is the theoretical minimum number of workstations needed?


A) 6
B) 4.5
C) 3
D) 2.7
E) 2

F) B) and D)
G) A) and B)

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